Feasibility Studies:

Feasibility analysis is a process used to determine the possibility of the project, which includes a complete analysis of the project. This comprises of marketing survey, location identification, availability of resources and critical financial forecast. The study assists to estimate the amount of profit that can be expected and the possible risks. FFCE as a consultant for food processing industry, assesses the feasibility of your food processing plant project by conducting elaborate feasibility studies. This include the research of market trends and competition, customer insight research with a view of identifying the gaps for services in the market. Our services on project planning & execution also include careful research on legal frameworks that actually govern these products, a critical look at competitors’ positioning and project ROI projections to give out a clear outlook on the viability of the venture.

  1. Government Schemes and Subsidy Criteria:

FFCE helps clients on different government schemes and subsidies available in every state and central India for food and beverage processing plant projects. We provide detailed information on relevant programs, such as:

  • Ministry of Food Processing Industries (MOFPI) Schemes: 
  • Pradhan Mantri Kisan SAMPADA Yojana (PMKSY): This scheme aims to offer financial support for development of small structures and augment the value in food chain processing. 
  • Pradhan Mantri Formalization of Micro Food Processing Enterprises (PMFME): Is intended to increase the competitiveness of individual micro-entrepreneurs in the unstructured segment & to formalize the sector.
  • Mega Food Park Scheme: Funds the construction of new advanced production capacities for food processing industry. Production Linked Incentive Scheme for Food Processing Industry (PLISFPI): Favourable for food assembly companies, large-scale food manufactures and growth segments to increase processing capabilities.
  • State-Level Schemes: For example, the ODOP scheme of Uttar Pradesh government that target to promote and develop the specific products for each district of Uttar Pradesh has interventions in from subsidies and incentives to processing unit. We help in determining the relevant requirements for these schemes, document preparation and getting subsidies, grants and incentives.
  1. Preparation of Detailed Project Report (DPR):

FFCE develops a detailed project report (DPR) while covering the technical and economical feasibility of the project along with management plan. The DPR contains information concerning the project description, site plans, equipment requirements, process description, cost estimates, risk assessment and environmental management plans. The DPR plays an important role in projecting requirements for financing and getting the required permits.

  1. Assistance in Bank Loan:

FFCE offers assistance in getting a bank loan and finance for establishment of the food and beverage processing plant. We offer preparation of loans, statements, and projections among the services we provide. We also assist our client on evaluating the right type of loans including term financing, working capital financing, and project financing. The team works closely with the financial institutions needed to obtain efficient and swift processing of loans.

  1. Assistance in Getting Licenses:

FFCE assists clients in obtaining all necessary licenses and registrations required for the food and beverage processing industry, including:

  • FSSAI License: In line with the FSSAI regulations of hygiene and safety provision for the consumption of foods and beverages.
  • GST Registration: The other role helping in registration process so that they can be able to adhere to the laid down tax laws especially with regard to Goods and Service Tax (GST).
  • Import Export Code (IEC): Essential for those entrepreneurs who are involved in the import/export operations, FFCE helps to get the IEC from the DGFT.
  • Start-Up Registration: For new ventures, we help register with the Start-Up India scheme to qualify for the many forms of assistance and discounts.
  • APEDA Registration: For companies exporting agricultural products we assist in getting registered with the Agricultural and Processed Food Products Export Development Authority (APEDA).

We help with the entire application process, documentations and follow up with the appropriate agencies for fast and smooth acquisition of licences and registrations.

Site Selection and Analysis:

The location of food processing plant is central in deciding the strength of operations of the plant. With its help, FFCE has a resource on assessing potential locations based on their geographic position, accessibility to and supply of basic resources, and a skilled workforce as well as logistics’ availability and development. We also consider in our selection process the effects of the environment, zoning regulations and federal, state and county legal regulations. Our team analyses the cost aspect as well as the strategic positioning so as to arrive at the most economical way of obtaining material, supplies and getting to our location.

Equipment Finalization:

Where technology is involved equipment used affects productivity, quality and cost of production tremendously. FFCE helps the client make the last choice of the right equipment for the particular type and scale of a production process. We offer comprehensive design characteristics and evaluations about the machinery such as productivity rate, power intake, service ability, and adaptability to current systems in a manufacturing line. Our team also takes into account the modern technology and automation possibilities for increasing the usage rate and decreasing operating costs.

Architectural and Structural Design:

Our team team of expert food processing consultants ensure the architectural layout and structural plan of the food processing plant displays the right organizational culture concerning the flow of foods, health, safety and food safety standards. These are cleanroom design, processing area, storage or warehouse, and amenities provided to employees. PPE is also keen on efficient use of space, proper placement of raw and finished products and conversion of maximum space for movement of material and manpower. In compliance with health and safety guidelines of the operating environment, sanitation features such as fire fighting facilities, waste disposal amenities and emergency exit are provided in our designs.

Process and Mechanical Engineering:

FFCE has developed detailed engineering services involving process flow diagrams, piping and instrumentation design in addition to mechanical specifications. We make or establish specific solutions at every phase of business processing from the incoming raw material feed to the output packaging of the final product. Our team is responsible for guaranteeing that all used equipment will meet the industry standard and the various regulations set by the legal departments, while at the same time our considerations are twin in scalability, energy efficiency and control of waste.

Equipment Selection and Procurement:

FFCE helps you make procurement choices for your equipment and sourcing them for you from the best manufacturers and suppliers available. We facilitate the sourcing of quality machinery, the negotiations for acquisition and installing of good deals and the subsequent timely acquisition of the machinery. Amount spent, quality control check, and management of transportation and storage are some of the procurement services we offer. We also assist in the search for possible funding sources and to arrange beforehand all the necessary for effective procurement.

Installation and Commissioning of Equipment:

We are responsible for supervising the process of equipment installation and their commissioning to guarantee correct configuration satisfying operational needs. Installation is coordinated directly with contractors and equipment suppliers to complete within time and costs constraints. Our internal process of testing and validation of all systems guarantees the efficiency of all systems and compliance with given performance standards. This involves carrying out factory acceptance tests (FAT) and site acceptance tests (SAT) with a view of testing the functionality of equipments and adherence to safety requirements.

Utility Systems Design (Water, Steam, Electricity):

FFCE provides the food processing business with integrated utility systems to optimize your food processing business. This includes water and waste-water treatment, water distribution systems, steam and other utilities, and electrical. Currently, we make sure that all utility systems are properly sized for production requirements as well as for any legal environmental and safety concerns. The team also takes into account energy use in the lay out with the aim of cutting costs of operating the building while also minimizing harm to the environment.

HVAC and Refrigeration Systems:

Temperature control is very important in food processing to ensure that the food processing products get to the customers in the right condition. FFCE offers custom made system solutions in the field of HVAC (Heating, Ventilation, and air conditioning) and refrigeration. This involves creating means for regulating climate and temperatures, controlling air heating, cooling and purifying, and even controlling the degree of humidity in rooms. We guarantee that all systems conform to the established food safety requirements and deliver necessary conditions for processing, storage and packaging. Our designs also incorporates energy efficient technologies to cut operating expenses and also the impact on the atmosphere.

Project Management and Coordination:

From planning, financing, construction, design, and construction, FFCE undertakes total responsibility of the plant setup by using its various services. Our project managers control contractors, suppliers, and other significant players regarding project deadlines and established budgets. We give the project daily, weekly, and monthly updates depending on the progress, coordinate documentation processes, and solve all conflicts from construction and setup stages. Our objective, therefore, is to provide you with a complete plant which will conform to your needs and to the local by-laws.

Safety and Compliance Training:

Security and legal non-usable provisions should always be on the top of your list. We provide training courses and services are available for encompassing areas of safety as well as legal requirements. Such as food safety, machines operations, evacuation and assembly procedures for emergencies, and other legal standards. All of our training courses are relevant to your organization’s operations, and our aim is to equip your employees with knowledge and skills they require to keep your workplace safe and productive. We also constantly do follow-ups and we also do contact courses to make sure that everybody complies with safety standards.