Some of the ice cream production solutions we provide at FFCE aim to produce the best quality ice cream cakes. Ice cream cakes are usually made in the process of baking and freezing and so much attention should be taken when making this product to ensure that it is well shaped and contains a vanguard taste. From concept development to packaging, we help you in making your ice cream cakes to be unique in the market.

The services offered also assist in the creation of new products which you have never given thought about in the market.  Subsystem Technological Support is aimed at decisions related to processes like layering, freezing and decoration, which are vital to the creation of ice cream cakes with the correct proportions of cake and ice cream. We assist in increasing those factors, although cohesiveness is a desirable aim for achieving a consistent texture and flavor throughout the batches. Here in Process Improvement, we optimize the interaction of the baked parts with the frozen images; following optimization, your ice cream cakes will hold their position and attractiveness throughout the process from manufacturing to consumption.

We also include Regulatory Compliance & Documentation services in our product to ascertain that your Ice Cream cakes meet regulatory standards and food hygiene, safety and labeling requirements anywhere in the world specific to shelf stability, temperature control and handling of allergens. 

What are Ice Cream Cakes?

Ice cream cake manufacturing entails the preparation of a product that offers features of both cake and ice cream. Baking starts with the cake layers then cooling of the baked cake and preparing the layers to be assembled to make the final product. The best ice cream is processed in a way that it is churned and also partly softened before the addition of the cake. In many instances, this layering process needs to be mastered to make sure that the cake and ice cream stick to each other, this will make sure that none of the compositions affect the other in terms of texture.

After that the layers are put together and the cake is quickly frozen to make the structure strong and to avoid the melting of energy between layers. When thawed, more layers to the cake such as frosting, chocolate or nuts or fruits can still be added. The decoration process also serves functionalistic aspects and takes part in the actual taste and perception of the Flavored decoration.

The last activity is to put the ice cream cakes in secure containers that protect the confectionery from external factors during storage and distribution. It becomes very important for the freezing chamber to control these temperatures to reduce on the formation of ice crystals that cause change of the texture of the ice cream.

Types of Ice Cream Cakes

Ice cream cakes have different types and kinds and each of these types has a different concept from the other. Here are some common types:

  • Layered Ice Cream Cakes: Boasting of thin layers of cake and ice cream which can be inter shuttle or have fruit or chocolate in between.
  • Ice Cream Roll Cakes: A round-shaped cake in which components like ice cream is placed in its body and when it is sliced, forms a spiral.
  • Ice Cream Cupcakes: Portable servings of ice cream cakes that is a form of cake and ice cream in one package.
  • Frozen Cheesecake Cakes: Compiling characteristics of cheesecake and ice cream while having a cold and creamy texture.
  • Themed Ice Cream Cakes: These used to be made and designed in a particular style for occasions like birthday celebrations or the festive season.

Making of Ice cream cakes

Major steps in the process of producing ice cream cakes include steps, that should be followed to achieve quality, standardization as well as innovation. Here’s a detailed overview of the process:

Ingredient selection and sourcing.

  • Objective: To make a high-quality product it’s important to go for the best quality materials.
  • Process:
  • Cake Base: Choose components of the cake batter, like flour, sugar, eggs and some kind of flavorings, preferences. Choices include a sponge cake, a chocolate cake, or other types of cake for that matter.
  • Ice Cream: To make the ice cream layers, mix the milk, cream, sweeteners and flavorings together. Maintain good flavored and textured material.
  • Fillings and Toppings: It is from fruits, chocolate ganache, nuts, or other components to make the better taste and texture on the cake.

Cake and Ice Cream Making

  • Objective: Get ready the constituents of the ice cream cake.
  • Process:
  • Cake Baking: Bake cake layers and fillings as per the recipe instruction of the chef and the measurement given to him. For the cakes to hold their fillings and toppings properly it is advisable to cool them to room temperatures before assembly.
  • Ice Cream Making: Stir the ice cream base and then put in a freezer until it is firm enough to scoop out. This could also mean charring to incorporate air and to get the desired smooth texture.

Layering and Assembly

  • Objective: The preparation of a nice, visually pleasing and tasty cake was the goal.
  • Process:
  • Layering: You can use a mold or a cake pan to layer cake and ice cream; also you can include any of the fillings or toppings in between layers. Increase the equal distribution of the layers into small parts as well as the equal spacing between the layers.
  • Assembly: For layers cakes arrange the layers neatly and cover with a little layer of frosting or ice cream.

Freezing and Setting

  • Objective: Obtain suitable crumb structure and elasticity.
  • Process:
  • Freezing: After that put the assembled cake back in the blast freezer, or a commercial freezer to set and harden. This normally takes about several hours or better still for a large and complicated cake it may require a night process.
  • Setting: Cool it to room temperature and also get to the right consistency on the cake in order to be cut for serving.

Decorating and Finishing

  • Objective: Fancy the look of the cake and make it more delicious.
  • Process:
  • Decorating: Spoon the frosting, whipped cream or any other food decoration you would desire on the cake. They should add other aspects like sprinkling of sweeteners including; fruits, chocolates or even shaving of chocolate.
  • Finishing: Perform the last works in the interior, the details of which are thin pipes or other thematic design elements.

Packaging and Labeling

  • Objective: Preserve the cake and give information to the customers.
  • Process:
  • Packaging: Use appropriate packaging materials that guard on ice cream cakes during transportation and other storing conditions. Choose materials that will not be affected by cold weather and no water will be able to enter.
  • Labeling: Put recent nutritional values and composition, list of ingredients, and directions for storage on it. Make sure labels will properly withstand the conditions of a freezer for the duration they are needed.

Packaging solutions for Ice Cream Cakes

Ice cream cakes requires special packaging so as to keep them fresh and looking good. This is because use of suitable packaging material means maximum product safety, ease of use, and consumer satisfaction. Here are the key types of packaging materials used:

Cake Boxes and Containers

  • Objective: Offer safety and ensure enhanced portability.
  • Materials:
  • Cardboard Boxes: Use for standard-sized cakes. Outer covering of the boxes should be rigid with proper seal off that will help avoid damages.
  • Plastic Containers: When preparing two or more components of the cake, or creating very delicate patterns on the surface of the final.
  • product. Containers should be transparent to allow easy display of the cake and be able to have locks that, once opened, cannot be closed again.

Flexible Films

  • Objective: Provide extra coverage to single portions.
  • Materials:
  • Plastic Wraps: They use it in wrapping smaller cakes or portions of a larger cake because their fabric feels friendly and comfortable. Press full seals and use freezer-safe wraps which will also give a tight seal.

Custom Packaging Solutions

  • Objective: Improve the appeal and the company’s image.
  • Materials:
  • Branded Packaging: Introduce the image and the company logo, make the product look inviting and deliver the brand’s message. This is in the form of Corrugated fiber boxes, labels, as well as decorations.